Fauzi Basri, Ahmad (2025) PENGEMBANGAN MODEL KEBIJAKAN PENEMPATAN SPARE PART UNTUK MENINGKATKAN EFEKTIVITAS DAN EFISIENSI GUDANG MAINTENANCE PT XYZ. Master thesis, Universitas Sultan Ageng Tirtayasa.
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Abstract
The maintenance division of PT XYZ has two warehouses for spare parts storage. The second warehouse is 470m away from the first warehouse. Currently, there is no spare part placement policy. The placement of spare parts has not been classified so that they are mixed in one place, and spare parts of the same type are found in several locations. The number of spare parts is currently 5,366 items, making searches difficult and when searching for spare parts often cannot be directly directed to the right location. This research aims to 1) design a spare part grouping policy in two warehouses using the FSN (Fast-Slow Non-Moving) method based on turnover ratio; 2) Classification of items based on type and weight categories using the k-means clustering method; 3) Relayout the placement of spare parts in the warehouse using class-based storage; and 4) create an information system to find out the details of the description and location of spare parts. Based on the calculation, FSN stated that 83.9% of the 1045 electrical spare parts and 79.5% of the 39 production FC spare parts fell into the non-moving category. Meanwhile, as many as 51.8% of the 2,670 mechanical spare parts fall into the Slow-moving category.Electrical and FC production spare parts are placed in the second warehouse, while mechanical spare parts in the first warehouse.The results of the FSN policy are continued with the classification of spare parts, and divided into13 warehouse clusters one and 10 warehouse clusters two.The clusters formed are used to relayout the spare part warehouse, the result of the new displacement distance is 227.648m, which was previously 1,045.506m.The new information system is used to find out the location and details of spare parts.The new spare part sampling results can be taken accurately and precisely within 50 seconds.
| Item Type: | Thesis (Master) | |||||||||
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| Additional Information: | Divisi maintenance PT XYZ memiliki dua gudang penyimpanan spare part. Gudang kedua berjarak 470m dari gudang pertama. Saat ini belum ada kebijakan penempatan spare part. Penempatan spare part belum terklasifikasi sehingga tercampur di satu tempat, dan ditemukan spare part dengan jenis sama di beberapa lokasi. Jumlah spare part yang saat ini sebanyak 5.366 item, membuat pencarian menjadi sulit dan pada saat pencarian spare part sering kali tidak dapat langsung tertuju pada lokasi yang tepat. Penelitian ini bertujuan untuk 1) merancang kebijakan pengelompokan spare part pada dua gudang menggunakan metode FSN (Fast-Slow Non-Moving) berdasarkan rasio turnover;2) Klasifikasi item berdasarkan kategori jenis dan berat menggunakan metode k-means clustering ;3) Relayout penempatan spare part di gudang dengan menggunakan class-based storage; dan 4) membuat sistem informasi untuk mengetahui detail keterangan dan lokasi spare part. Berdasarkan perhitungan, FSN menyatakan bahwa sebanyak 83,9% dari 1045 spare part listrik dan 79,5% dari 39 spare part FC produksi termasuk dalam kategori tidak bergerak. Sementara itu, sebanyak 51,8% dari 2.670 spare part mekanik termasuk dalam kategori Slow-moving. Spare part listrik dan FC produksi ditempatkan di gudang kedua, sedangkan spare part mekanik di gudang pertama. Hasil dari kebijakan FSN dilanjutkan dengan klasifikasi spare part, dan terbagi menjadi13 klaster gudang satu dan 10 klaster gudang dua. Klaster yang terbentuk digunakan untuk relayout gudang spare part, hasil jarak perpindahan baru 227,648m, yang sebelumnya 1.045,506m. Sistem informasi baru digunakan untuk mengetahui lokasi dan detail dari spare part. Hasil pengambilan sampel spare part baru dapat diambil dengan akurat dan tepat dalam waktu 50detik. | |||||||||
| Uncontrolled Keywords: | Spare parts, warehouse Fast-Slow Non-Moving , K-mean clustering, Class-based storage, Information system, Spare part,gudang, Fast-Slow Non-Moving, k-mean clustering, Class-based storage, Sistem informasi | |||||||||
| Subjects: | T Technology > T Technology (General) | |||||||||
| Divisions: | 08-Pascasarjana | |||||||||
| Depositing User: | Mr Ahmad Fauzi Basri | |||||||||
| Date Deposited: | 21 Mar 2025 03:56 | |||||||||
| Last Modified: | 21 Mar 2025 03:56 | |||||||||
| URI: | http://eprints.untirta.ac.id/id/eprint/48024 |
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